Materials Manual by Material

Material

Body

Section

Contents APPROVED PRODUCERS/ SUPPLIERS APPROVED PRODUCTS LIST (APL) MINIMUM SAMPLING GUIDE (PDF) MINIMUM SAMPLING GUIDE (ONLINE) TECHNICIAN CERTIFICATION LOOKUP ABC UNIT WEIGHT MOISTURE DENSITY CURVE NUCLEAR GAUGE CALIBRATION SERVICE PROVIDERS GEOTECHNICAL LABORATORIES YEARLY COARSE AND FINE AGGREGATE ELECTROCHEMICAL DATA NCDOT MATERIAL SUPPLIERS MAP

For more information on topics within this section, contact the Geomaterials Service Group.

MOISTURE DENSITY CURVE

The Moisture Density Curve is an Excel application within a compressed .zip file. It should be "saved as" a file on your local computer before opening and running the file.

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YEARLY COARSE AND FINE AGGREGATE

Yearly Coarse and Fine Aggregate Data (Excel Spreadsheet)

Excel application with yearly data on Coarse & Fine Aggregates. Data includes Specific Gravity, Los Angelas Abrasion (LA Wear), Absorption, Fineness Modulus and Sulfate soundness. Sulfate soundness is conducted every three years.

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ELECTROCHEMICAL DATA

Electrochemical Aggregate Data (Excel Spreadsheet - 9/24/2020)
- Excel application with data on Coarse & Fine Aggregates. Data includes Resistivity, pH, Chloride, and Sulfate results.

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NCDOT MATERIAL SUPPLIERS MAP

NCDOT Material Suppliers Map (GO! NC GIS Online)

GO! NC is the North Carolina Department of Transportation’s (NCDOT) portal through which NCDOT staff, business partners, and others can access and publish geospatial information pertaining to transportation in North Carolina. The NCDOT Material Suppliers Map features construction material suppliers in and around North Carolina. Material Suppliers included in this map provide the following materials: Coarse & Fine Aggregate, Asphalt, and Ready-Mix Concrete

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01 AGGREGATE

Contents

AGGREGATE-SILICA REACTIVE AGGREGATES (ASR)

NUCLEAR DENSITY TESTING

CONVENTIONAL DENSITY TESTING

SUBGRADE MATERIAL MANAGEMENT

COAL COMBUSTION PROGRAM

AGGREGATE SAMPLING FOR MSE WALLS

GEOSYNTHETICS

For more information on topics within this section, contact the Geomaterials Service Group, or the Field Operations Service Group.

AGGREGATE-SILICA REACTIVE AGGREGATES (ASR)

Materials Bulletin: Alkali-Silica Reaction (ASR) Brief

Alkali-Silica Reactive Aggregates

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NUCLEAR DENSITY TESTING

Gauge Emergency Procedures

Nuclear Gauge Operator's Manual

Policy Concerning Female Nuclear Gauge Operators

Use of NCDOT Density Gauges by Non-NCDOT Personnel

Form 514N - Control Strip Base Course

Form 515N - Test Section Base Course

Form 515NM (E) - Test Section Density Verification (English)

Form 517 QA/QC - Density Gauge Random Location Worksheet

QMS Density-Control Strip M&T-514QA-QC

QMS Density - Test Section M&T 515 QA

QMS Density-Test Section M&T-516 QC

Gauge Bill of Lading H5001

Gauge Bill of Lading trox3430

Gauge Bill of Lading trox3440

Gauge Bill of Lading trox3450

Gauge Bill of Lading trox4640

Approved Density Gauge Calibration Service Providers

Density Gauge Operator Manual for Asphalt Materials

Density Gauge Operator Manual for Base, FDR, and Select Material - 2019

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CONVENTIONAL DENSITY TESTING

Form 520 - Conventional Density OJT Checklist

MT Form 101 - Conventional Density Equipment Requisition Form

Form 504E - Conventional Density Test (English)

Form 504M - Conventional Density Test (Metric)

Form 506E - Moisture Density Determination (English)

Form 506M - Moisture Density Determination (Metric)

Moisture Density Curve Computer Program

Conventional Density Testing Manual - 2019

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SUBGRADE MATERIAL MANAGEMENT

ABC Sampling Manual

Changes to Aggregate Base Course (ABC) Roadway Assurance (RA) Sampling Requirements

Borrow Pit Sampling Manual

Chemical Stabilization Subgrade / Base QA Field Manual

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COAL COMBUSTION PROGRAM

Process for Utilizing Coal Combustion Products

Form CCP - 2015 V1 - Request to Use Coal Combustion Products in Embankments

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GEOSYNTHETICS

Geotextiles for Pavement Stabilization

Geosynthetics (Section 1056)

Geotextiles/Geosynthetics

Geosynthetic Reinforcement

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Field Inspection and Sampling

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01 AGGREGATE

Contents

AGGREGATE QC/QA PROGRAM

QUALITY ASSURANCE PROGRAM (QAP)

APPROVED GEOTECHNICAL LABORATORIES

For more information on topics within this section, contact the Geomaterials Service Group, or the Field Operations Service Group.

AGGREGATE QC/QA PROGRAM

Aggregate Plant Ownership Update

2024 Aggregate QC/QA Program Manual (PDF)

Standard Operating Procedure for Performing Facility Inspections at Aggregate Plants

Stockpile Recovery Video (FHWA)

QCQA Training Videos:

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QUALITY ASSURANCE PROGRAM (QAP)

Implementation of Quality Assurance Program (QAP)

QAP Guide

QAP Registration

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APPROVED GEOTECHNICAL LABORATORIES

Approved Geotechnical Laboratories

Geotechnical Laboratories Program Statement

Geotechnical Laboratories: Tier One Relates to Materials Physical Properties

Geotechnical Laboratories: Tier Two Relates to Pavement Construction

Geotechnical Laboratories: Tier Three Relates to Soil Structure Design

Geotechnical Laboratories: Tier Four Relates to Concrete Strength

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Aggregate QC/QA Program

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Contents

APPROVED PRODUCERS/ SUPPLIERS

APPROVED PRODUCTS LIST (APL)

MINIMUM SAMPLING GUIDE (PDF)

MINIMUM SAMPLING GUIDE (ONLINE)

TECHNICIAN CERTIFICATION LOOKUP

APPROVED BINDER, EMULSION and NON-TRACKING TACK COAT ASPHALT PRODUCTS FOR NC

APPROVED WARM MIX ASPHALT TECHNOLOGIES

APPROVED TRUCK RELEASE AGENTS

APPROVED ASPHALT ANTI-STRIP PRODUCTS

NCDOT QUALITY ASSURANCE PROGRAM

DATA COLLECTIONS AND INVESTIGATIONS INSPECTIONS REQUEST FORM

NCDOT MATERIAL SUPPLIERS MAP

NCDOT SPECIFICATIONS FOR ASPHALT EMULSIONS

For more information on topics within this section, contact the Central Laboratories Service Group, or the Asphalt Laboratory Group.

APPROVED TRUCK RELEASE AGENTS

Approved Truck Release Agents (Click on the Drop Down Arrow next to "Product Category" and then scroll down to choose "Truck Release Agents")

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NCDOT QUALITY ASSURANCE PROGRAM

NCDOT Quality Assurance Program (QAP-Online) - Asphalt QA Program

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DATA COLLECTIONS AND INVESTIGATIONS INSPECTIONS REQUEST FORM

Rideability (PROF), Friction/Skid (SKID), Pavement Structural Capacity (FWD), and Pavement Structure (CORE)

The Data Collections and Investigations team is responsible for performing a variety of inspections including: Pipe Inspection (PIPE), Drilled Shaft (SID), Concrete Dowel (MIT), Concrete Reinforcement (PACH), Rideability (PROF), Friction/Skid (SKID), Pavement Structural Capacity (FWD) and Pavement Structure (CORE)

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NCDOT MATERIAL SUPPLIERS MAP

NCDOT Material Suppliers Map (GO! NC GIS Online)

GO! NC is the North Carolina Department of Transportation’s (NCDOT) portal through which NCDOT staff, business partners, and others can access and publish geospatial information pertaining to transportation in North Carolina. The NCDOT Material Suppliers Map features construction material suppliers in and around North Carolina. Material Suppliers included in this map provide the following materials: Coarse & Fine Aggregate, Asphalt, and Ready-Mix Concrete

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Contents

QMS FORMS

CHIP SEAL AND ASPHALT EMULSION FIELD GUIDES

NUCLEAR DENSITY GAUGE

For more information on topics within this section, contact the Asphalt Pavement Specialists Service Group.

QMS FORMS

QC-1 (Asphalt Mix QC Certification)

QC-2 (Plant Scale Calibration)

QC-5 (Daily Core Location Worksheet)

QC- 9 (QC Random Sample Worksheet)

QC-11 (QMS Mix Verification Checklist)

QA-1 Form (Asphalt Mix Test Summary)

QA-2 Form (Hot Mix Asphalt Certification)

QA-2A (Mix Deficiency Pay Factor)

QA-2B (Density Deficiency Pay Factor Recommendation / Actions)

QA-5 Form (Core Sample Density)

QA/QC-2 (Rice Test)

QA/QC-5 (Roadway Core Sample Density)

QA/QC 5-A (Worksheet For CoreDry Core Sample Density Determination)

QA/QC-8 (Roadway Technician's Daily Paving Operation Evaluation Form - Fillable PDF)

QMS-5 On-the-Job-Training (OJT) Program Checklist

QMS-6 (JMF Change Request Form - Fillable PDF)

QMS-7 (Asphalt Plant Scale Verification Form)

MT660 AST Daily Roadway Report Form

MT605 Asphalt Daily Report Shareplus Help Guide (Must be signed in to Connect)

MT605 Asphalt Daily Report Training Video (Must be signed into Connect)

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CHIP SEAL AND ASPHALT EMULSION FIELD GUIDES

Chip Seal Emulsion Sampling and Inspection

Asphalt Emulsion Receiving Guide

Tack Coat Best Practices Field Guide

Pavement Preservation Connect Webpage

Field Test to Determine Compatibility of Emulsified Asphalt and Aggregate

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Field Inspection and Sampling

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Contents

QUALITY MANAGEMENT SYSTEM (QMS)

QAP

BINDER AND EMULSION QC/QA PROGRAMS

ASPHALT MIX DESIGNS

For more information on topics within this section, contact the Central Laboratory Service Group, or the Asphalt Laboratory Service Group.

QUALITY MANAGEMENT SYSTEM (QMS)

2024 QMS Manual (PDF)

2023 QMS Manual (PDF)

2022 QMS Manual (PDF)

2020 QMS Manual (PDF)

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QAP

Implementation of QAP Program

Use of NCDOT QAP Computer Application

QAP Guide

QAP Registration Form

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BINDER AND EMULSION QC/QA PROGRAMS

Asphalt Materials Bill of Lading Standard Attachment

Emulsion QC/QA Program

Emulsion Program Revisions

Emulsion QC Model Plan

Binder QC/QA Program

Binder Revisions

Binder Program NEAUPG Model Plan

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ASPHALT MIX DESIGNS

Asphalt Mix Design Manual

Guidelines for Handling Post-Consumer Shingles for Asphalt Mixes (RAS)

Policy Concerning Sand Source Changes for Mix Designs

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QMS and Mix Designs

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Contents APPROVED PRODUCERS/ SUPPLIERS APPROVED PRODUCTS LIST (APL) MINIMUM SAMPLING GUIDE (PDF) MINIMUM SAMPLING GUIDE (ONLINE) TECHNICIAN CERTIFICATION LOOKUP DATA COLLECTIONS AND INVESTIGATIONS INSPECTIONS REQUEST FORM NCDOT MATERIAL SUPPLIERS MAP NCDOT M&T MANUFACTURED PRODUCTS GOOGLE MAP

For more information on topics within this section, contact the Structural Materials Laboratory Service Group.

DATA COLLECTIONS AND INVESTIGATIONS INSPECTIONS REQUEST FORM

Drilled Shaft (SID), Pipe (PIPE), Concrete Dowel (MIT) and Concrete Reinforcement (PACH)

The Data Collections and Investigations team is responsible for performing a variety of inspections including: Pipe Inspection (PIPE), Drilled Shaft (SID), Concrete Dowel (MIT), Concrete Reinforcement (PACH), Rideability (PROF), Friction/Skid (SKID), Pavement Structural Capacity (FWD) and Pavement Structure (CORE)

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NCDOT MATERIAL SUPPLIERS MAP

NCDOT Material Suppliers Map (GO! NC GIS Online)

GO! NC is the North Carolina Department of Transportation’s (NCDOT) portal through which NCDOT staff, business partners, and others can access and publish geospatial information pertaining to transportation in North Carolina. The NCDOT Material Suppliers Map features construction material suppliers in and around North Carolina. Material Suppliers included in this map provide the following materials: Coarse & Fine Aggregate, Asphalt, and Ready-Mix Concrete

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NCDOT M&T MANUFACTURED PRODUCTS GOOGLE MAP

NCDOT M&T Manufactured Products Google Map

The NCDOT M&T Manufactured Products Google Map provides address and contact information for manufacturers of Precast Concrete, Prestressed Concrete, Brick and Block, Guardrail, Metal Pipe, Plastic Pipe, Stay in Place Forms, and Segmented Retaining Wall materials.

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Contents

AGGREGATE-SILICA REACTIVE AGGREGATES (ASR)

PROJECT DELIVERY AND SAMPLING

RFID INSPECTION AND RECEIVING

MSE WALL CORROSION MONITORING KITS

CONCRETE PIPE

For more information on topics within this section, contact the Structural Materials Laboratory Service Group.

AGGREGATE-SILICA REACTIVE AGGREGATES (ASR)

Materials Bulletin: Alkali-Silica Reaction (ASR) Brief

Alkali-Silica Reaction Aggregates

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PROJECT DELIVERY AND SAMPLING

Concrete Dowel (MIT) and Concrete Reinforcement (PACH) Inspection Requests and Calendar

Concrete Field Tech Study Guide

Certification Requirements for Concrete Technicians

Making, Curing, and Transporting Concrete Cylinders

MT Form 903 - Batch Ticket

MT Form 250 - Daily Plant Report

MT Form 250 - Daily Plant Report Fillable

Minimum Sampling for Incidental and Structural Concrete

Rebound Hammer Calibration for Rapid Set Overlays

Inspection of Stay-In-Place Forms

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RFID INSPECTION AND RECEIVING

RFID Scanning

MRR Presentation

Entering and Tagging Presentation

Appendices RFID Tag Parameters Concrete Pipe

Appendices RFID Tag Parameters Metal Pipe

Appendices RFID Tag Parameters Plastic Pipe

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Field Inspection and Sampling

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Contents

CONCRETE MIX DESIGNS

READY MIX AND HYDRAULIC CEMENT

PRECAST

BRICK AND BLOCK

SEGMENTAL RETAINING WALL

CONCRETE PIPE

For more information on topics within this section, contact the Structural Materials Laboratory Service Group.

CONCRETE MIX DESIGNS

Concrete Mix Design Lookup Webpage

Form 312C

Form 312M

Form 312U

Instructions for Completing Forms

Admixture Submittal

Policy for Use of Stabilizer Agents

Adding Air Entrainment Agents at the Job Site

Concrete Mix Design Approval Process

Concrete Mix Design Certification Requirements

Concrete Mix Numbering System

Concrete Mix Design new Numbering Scheme

Concrete Mix Design Manual

Slump Allowance - July 2020 Memo

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READY MIX AND HYDRAULIC CEMENT

Ready Mix Annual Facility Audit

Ready Mix Concrete Plant Inspection Checklist Addendum

Hydraulic Cement Acceptance Program

New Cementitious Material for Concrete Repairs Submittal Form

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PRECAST

Precast Concrete Policy for Approved Producers

Precast Annual Facility Audit

Precast Concrete Units

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BRICK AND BLOCK

Solid Concrete Masonry Brick/Unit QC/QA Program

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SEGMENTAL RETAINING WALL

Segmental Retaining Wall (SRW) QC/QA Program Manual

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QC/QA Programs and Mix Designs

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Contents APPROVED PRODUCERS/ SUPPLIERS APPROVED PRODUCTS LIST (APL) MINIMUM SAMPLING GUIDE (PDF) MINIMUM SAMPLING GUIDE (ONLINE) TECHNICIAN CERTIFICATION LOOKUP DATA COLLECTIONS AND INVESTIGATIONS INSPECTIONS REQUEST FORM NCDOT M&T MANUFACTURED PRODUCTS GOOGLE MAP

For more information on topics within this section, contact the Structural Materials Laboratory Service Group.

DATA COLLECTIONS AND INVESTIGATIONS INSPECTIONS REQUEST FORM

Drilled Shaft (SID) and Pipe (PIPE)

The Data Collections and Investigations team is responsible for performing a variety of inspections including: Pipe Inspection (PIPE), Drilled Shaft (SID), Concrete Dowel (MIT), Concrete Reinforcement (PACH), Rideability (PROF), Friction/Skid (SKID), Pavement Structural Capacity (FWD) and Pavement Structure (CORE)

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NCDOT M&T MANUFACTURED PRODUCTS GOOGLE MAP

NCDOT M&T Manufactured Products Google Map

The NCDOT M&T Manufactured Products Google Map provides address and contact information for manufacturers of Precast Concrete, Prestressed Concrete, Brick and Block, Guardrail, Metal Pipe, Plastic Pipe, Stay in Place Forms, and Segmented Retaining Wall materials.

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Guidelines for Random Post Installation Evaluations and Repairs of Newly Installed Drainage Pipes

Post Installation Evaluation Request Form

Click on the Link for Post Installation Evaluation Request Form to request an evaluation date with the Data Research and Investigations Team

Drainage Users Manual

SOP for Inspection of Corrugated Metal Pipe and Pipe Arch

Joining Dissimilar Pipe Materials

For more information on topics within this section, contact the Structural Materials Laboratory Service Group.

Field Inspection and Sampling

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Contents CONCRETE PIPE PLASTIC PIPE

For more information on topics within this section, contact the Structural Materials Laboratory Service Group.

CONCRETE PIPE

Concrete Pipe Policy for Approved Producers

Concrete Pipe Facility Ownership Update Form

Standard Operating Procedure for Annual Inspection at Concrete Pipe Facilities

Concrete Pipe Annual Facility Audit Checklist

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PLASTIC PIPE

HDPE QC/QA Program

HDPE QC/QA Program Announcement

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QC/QA Programs

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QC/QA Programs

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Contents APPROVED PRODUCERS/ SUPPLIERS APPROVED PRODUCTS LIST (APL) MINIMUM SAMPLING GUIDE (PDF) MINIMUM SAMPLING GUIDE (ONLINE) TECHNICIAN CERTIFICATION LOOKUP DATA COLLECTIONS AND INVESTIGATIONS INSPECTIONS REQUEST FORM

For more information on topics within this section, contact the Manufactured Products Service Group.

DATA COLLECTIONS AND INVESTIGATIONS INSPECTIONS REQUEST FORM

Concrete Dowel (MIT) and Concrete Reinforcement (Pach) (login required)

The Data Collections and Investigations team is responsible for performing a variety of inspections including: Pipe Inspection (PIPE), Drilled Shaft (SID), Concrete Dowel (MIT), Concrete Reinforcement (PACH), Rideability (PROF), Friction/Skid (SKID), Pavement Structural Capacity (FWD) and Pavement Structure (CORE)

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05 STEEL

Contents

APPROVED STRUCTURAL STEEL WELDING PROCEDURES

RECEIVING AND ACCEPTING STEEL PRODUCTS

MECHANICALLY STABILIZED EARTH WALLS

For more information on topics within this section, contact the Manufactured Products Service Group.

APPROVED STRUCTURAL STEEL WELDING PROCEDURES