• 05 APPENDICES

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    APPENDIX I: EXAMPLE MODEL PERFORMANCE GRADED BINDER QUALITY CONTROL PLAN   
            
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    APPENDIX II: NCDOT SECTION 1020
     
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    Click here for Section 1020 of the Standard Specifications.

    Click  https://connect.ncdot.gov/resources/Specifications/Pages/Specifications-and-Special-Provisions.aspx then scroll down to view the latest  Standard / Special Provisions.

    APPENDIX III: EXAMPLE LABEL FOR SAMPLE IDENTIFICATION
     
    NCDOT Triscalion1.GIF
    SAMPLED BY:______________________

    DATE/TIME TAKEN__/__/______:__am/pm

    NCDOT# QA-______________________

    FACILITY: AT-_____________________

    TK/CAR#:_________________________

    GRADE:_______ REP. QTY.__________

    ID:_________ (A=Prod/Supp,B=Retain)

    **PG BINDER** HiCAMS # ___________

    “By providing this data under my signature, I attest to the accuracy and validity of the data contained on this form and certify that no deliberate misrepresentation of test results, in any manner, has occurred.”

    SAMPLER’s Signature:________________

    The Batch number will be designated as “NCDOT#QA-xxxxxxx” or “NCDOT#QC-xxxxxxx” or “NCDOT#IANC-xxxxxxx”on the label.

    APPENDIX IV: SAMPLING PROCEDURES
     
    In order to reduce the number of variables that affect the correlation between QC and QA verification samples and IA comparative samples, it is important that all samples be obtained following procedures outlined in the Standard Specifications, or as outlined in this program.

    Each Producer will describe in detail the particular sampling and testing procedures used at the facility in the Producer’s QC plan including the qualifications of sampling and testing personnel.

    Samples taken by NCDOT during facility visits will be taken in the same manner as the QC or IA samples taken at the plant.

    APPENDIX V: TESTING PROCEDURES
     

    ​The following is a partial reference list of common test names used in this manual and their corresponding ASTM or AASHTO designations. This list is not intended to be all inclusive, nor is it intended to be a list of all tests required for certification of the products and materials produced using this program.

    QC Tests

    QC Tests Table.gif

    QA Verification Tests

    Verification Tests Table.gif

    Independent Assurance (IA) Tests

    IA Tests Table.gif


    APPENDIX VI: QC AND QA VERIFICATION TEST REPORT FORMS
     
    Each Producer will submit copies to NCDOT of all final QC and QA verification test report forms, COA’s, and COC’s used with the Producer’s QC plan or with this QC/QA plan.  Test reports, including IA, shall contain at a minimum the following information:

    A. Certifying statement with signature on the test report or COC/COA. This statement must read as follows:

    “By providing this data under my signature, I attest to the accuracy and validity of the data contained on this form and certify that no deliberate misrepresentation of test results, in any manner, has occurred.”

    B. Name and address of the testing laboratory.

    C. The facility or terminal who owns the sample.

    D. Unique report identification number and/or title and the date issued.

    E. Identification of the NCDOT QC or QA verification North Carolina batch number.

    F. Description, identification, and condition of the test sample.

    G. Date and time the sample was taken.

    H. Sampled By.

    I. Tank or car number.

    J. Grade of asphalt that is being tested.

    K. Date of receipt of the test sample.

    L. Date(s) of test completion.

    M. Identification of the standard test method used and a notation of all known deviations from the test method.

    N. Test results and other pertinent data required by the standard test method.

    O. Identification of any test results obtained by a subcontractor and the name of the subcontractor.

    P. Name of the person(s) accepting technical responsibility for the test report.

    Q. Technician’s name

    R. Signature.

    S. Certifying statement that the material meets AASHTO specifications.

    T. Certifying statement that the material DOES NOT MEET SPECIFICATIONS OR TRUE GRADING when a high temperature true grade is performed and is out of range or other deviation from specifications. See Section III (C)(3).

    APPENDIX VII: HiCAMS SAMPLE CARD RECORD AND REQUIREMENTS FOR PRODUCER SAMPLING LOG AND LAB REPORT
     

    ​I. NCDOT HiCAMS Sample Card

    blank sample card.gif

    II. Requirements for Producer Sampling Log and Lab Report

    The minimum information required is as follows:

    1. Terminal name and location

    2. Tank Number

    3. Performance Grade

    4. Date

    5. Time

    6. NCDOT QC- or NCDOT IA-

    7. Flashpoint

    8. Rotational Viscosity @135° C

    9. DSR on Original @ required Temperature(s).

    10. DSR Temperature

    11. Mass Loss Percent

    12. DSR on RTFO @ required temperature(s)

    13. DSR on PAV @ required temperature(s)

    14. Pass/Fail Temperature (High End Grade)

    15. BBR on PAV @ required temperature(s)

    Optional Fields Below:

    16. Specific Gravity @ 60°F

    17. Elastic Recovery

    18. Direct Tension @ required temperature(s)

    19. Absolute Viscosity @ 140°F

    20. Penetration 2 hrs or 4 hrs

    21. Terminal / Refinery Lot No.

    APPENDIX VIII: TECHNICIAN TRAINING AND EVALUATION RECORD

    M_T 521 Form.gif


    APPENDIX IX: PRODUCER HISTORICAL ACCEPTANCE LIMITS FOR PGAB TEST METHODS
     

    ​This is an EXAMPLE ONLY of typical  producer specific acceptable limits.

    PGAB table.gif


    APPENDIX X: FEDERAL HIGHWAY ADMINISTRATION POSTER
                        ​FHWA Form 1022.gif

    APPENDIX XI: SPREADSHEET FOR PGAB TEST DATA FOR SUBMITTING TO NCDOT
     
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