• Impact Damage Evaluation of Prestressed Girders Development of Tools and Guidance for Damage Assessment of Prestressed Concrete Girder Bridges following Overheight Collisions

    NCDOT Research Project Number: 2023-06

Executive Summary

  • The collision of overheight vehicles and objects with bridge girders is a not uncommon occurrence that requires timely inspection and engineering assessment to determine if repair or replacement is required.  When girders of prestressed concrete bridges are impacted, this assessment is particularly challenging due to the potential for internal damage that is not readily detected by conventional visual inspection.  Furthermore, when girders are damaged during the construction of the bridge, subjectivity in the assessment may lead to disputes with liable parties that can lead to litigation and delay construction.  

    The primary objective of this research project was to produce a physics-based approach to support the assessment of prestressed concrete girders impacted by overheight vehicles.  The research leverages high-fidelity finite element (FE) modeling with advanced constitutive and contact models, while building on verified techniques for collision simulations. A key innovation is the development of a Collision Analysis Engine (CAE), an automated script library that generates detailed 3D models of bridge superstructures from basic parameters, incorporating elements like girders, decks, diaphragms, reinforcement, and elastomeric bearings.  

    Additionally, the research introduces the first high-fidelity finite element model of a dump truck with raised bed to permit simulation of the most common vehicle involved in overheight collisions.  A case study involving impact damage to girders of a prestressed concrete bridge under construction is used to validate the plausibility of the model.  

    RP2023-06_Picture1.jpg

    Developed model of dump body and assembled model of dump truck with raised bed.

    Furthermore, insight into differences in failure mechanisms and vulnerabilities of girders during construction are produced through simulations and the effect of the presence and type of intermediate diaphragm on girder resistance to impact damage is explored, resulting in guidance for inspection of prestressed concrete girders when impacted prior to the construction of the deck.

    The research advances the state of knowledge by providing the first comprehensive parametric studies of raised bed dump truck collisions with prestressed concrete girder bridges, revealing critical insight into the effects of bridge characteristics and truck velocity, angle of raised bed, impact location, and vertical underclearance violation on the resulting damage and producing empirical model to predict impact force characteristics.  

    Lastly, a framework for risk-based, simplified prediction of damage severity based on iso-damage curves is formulated and demonstrated using a detailed model of a representative superstructure. 


  
Nicole Leo Braxtan
Researchers
  
Nicole Leo Braxtan; Matthew J. Whelan; Shen-En Chen
  
Trey Carroll
  
Mustan Kadibhai, PE, CPM

Report Period

  • August 1, 2022 - September 30, 2025

Status

  • Complete

Category

  • Structures, Construction and Geotechnical

Sub Category

  • Bridge Design

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