• Management of Mud and DGS during Highway Construction and Maintenance

    NCDOT Research Project Number: 2023-13

Executive Summary

  • The dramatic rise in the population of North Carolina over the past several decades has led to an increased need for infrastructure such as roads. This research addresses two distinct issues that emerge during road construction. 

    First, we investigated the management and disposal of concrete grinding wastes generated during road construction and renovation. De-watered concrete grinding waste, referred to as diamond grinding slurry (DGS), has an alkaline pH, which makes disposal challenging. DGS settling in a sediment basin could be improved using polyacrylamide (PAM), following practices similar to those typically used to reduce sediment loads and turbidity. 

    DGS from three road grinding projects were tested. In all three cases, PAM reduced the supernatant turbidity, decreased the volume of settled solids, or both. To expand DGS disposal options, we investigated using DGS solids as a lime replacement during revegetation. Sandy loam and clay loam soils amended with DGS rates up to 260 Mg ha-1 did not increase the electrical conductivity (EC) value above the salinity threshold of 4 dS/m. While not directly proportional to application rates, increasing DGS rates did raise pH of both soils beyond the tolerance range for some grasses used in roadside revegetation.  

    However, in a germination study, Bermuda grass, centipede grass, Kentucky bluegrass, and rye grain had no significant changes in seed germination rates with DGS rates up to 260 Mg ha-1. Overall, using DGS solids as a soil amendment for vegetation establishment is a viable option, and the limiting factor to the application rate is likely pH. 

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    Tire sections fastened to plastic tire chains via zip ties

    The second construction-related issue investigated was the efficacy of the traditional stone exit and commercially available products for limiting sediment transport onto adjacent roads by vehicles exiting the construction area (termed “track-out”). Stone-lined exits are required as a part of sediment and erosion control plans, but no specialized guidance exists to inform contractors how soil properties may influence the effectiveness of this track-out prevention measure. 

    Three track-out prevention methods approved by the North Carolina Department of Transportation (NCDOT); the stone exit, FODS Trackout Control Mat, and RubberForm Trackout Control Mat were tested using three soils: sandy loam, silty clay, and sandy clay loam. Atterberg limits of the soils were measured, and a mixing test was conducted to determine the water contents at which the soils were stickiest. 

    The combination of these two tests allowed for inferences regarding the predominant clay mineralogy and at which water contents mud removal would be most difficult. Field testing determined the amount of mud each device could remove from tires after four device contacts. No single prevention method was most effective under all conditions, and differences emerged in the mud removal efficiencies for individual devices across the varying soil conditions when texture, mineralogy, and water content changed. Mud removal ranged from 3-58% (stone exit), 13-49% (RubberForm Trackout Control Mat, and 10-28% (FODS). When the number of contacts doubled to eight, there were limited gains for improving mud removal. Soil properties of texture, mineralogy, and water content impact the efficacy of track-out devices and reinforces the need for guidance in the sediment and erosion control plan based on site-specific soil conditions. 

    ​Overall, our results will help inform the practices used for concrete highway management, and sediment and erosion control on road construction in North Carolina. 


  
Josh Heitman
Researchers
  
Josh Heitman; Richard A. McLaughlin
  
Jeremy Goodwin
  
Mustan Kadibhai, PE, CPM

Report Period

  • August 1, 2022 - July 31, 2025

Status

  • Complete

Category

  • Environment and Hydraulics

Sub Category

  • Erosion and Turbidity Control

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