• Impact of Quarry Gradation on Base Course Aggregate Testing and Rutting Model Calibration

    NCDOT Research Project Number: 2015-23

Executive Summary

  • This research effort, conducted at the Illinois Center for Transportation (ICT), evaluated the rutting potentials of unbound aggregate materials commonly used in the state of North Carolina (NC) for pavement subbase and base applications. Tests were conducted on different crushed aggregate materials at quarry source gradations to determine moisture-density, resilient modulus, shear strength and permanent deformation responses, and predict field rutting performances of base courses constructed with these materials. This study serves as a continuation of the Phase I study, which tested sixteen NC aggregate materials at one engineered gradation, and a pilot Phase II study, that tested four of those sixteen materials at the source gradations.

    The Phase I study successfully developed an improved rutting model (known as the University of Illinois at Urbana-Champaign rutting model or UIUC rutting model). The ability of the UIUC rutting model to accurately predict permanent strain accumulation at different gradations was investigated by evaluating the rutting performance of fifteen of the original materials at their source gradations. To accomplish the overall objective of re-evaluating the performance of the UIUC rutting model at different gradations, this study focused on: (1) performing modified Proctor type moisture-density and resilient modulus tests to establish maximum dry densities and optimum moisture contents as well as the resilient modulus response characterization, (2) conducting a full suite of shear strength and permanent deformation characterizations to determine the permanent deformation trends influenced by aggregate material properties, shear strength, applied stress states and stress to strength ratios, and (3) developing the UIUC rutting damage model for all the aggregate materials tested at both the engineered and source gradations. 

    The final product of this project was a materials testing and characterization procedure to account for gradation and aggregate property effects in assigning the UIUC rutting damage model parameters in order to predict realistic rutting potentials of base course aggregate materials in NC. A comprehensive database was established for all 16 NC aggregate materials characterized at both original source and engineered gradations. The use of forced regression, to force the model parameters within specified pre-determined ranges, resulted in reasonable predictions of permanent strains for the aggregate materials at different gradations, while producing reasonably controlled values of the model parameters. Next, a stepwise regression approach was used to identify the most significant gradation and material properties which influenced the values of the UIUC rutting model parameters. The model parameters were then expressed as functions of these material properties. Finally, a practical design approach was recommended for the improved predictions of field pavement aggregate base rutting potentials using the UIUC rutting model.

  
Erol Tutumluer
Researchers
  
Erol Tutumluer
  
Clark Morrison
  
Mustan Kadibhai, PE, CPM

Report Period

  • March 15, 2015 - March 31, 2018

Status

  • Complete

Category

  • Pavement, Materials and Maintenance

Sub Category

  • Pavement Materials

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