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  • RECORDS AND REPORTS

  • PROJECT CERTIFICATION

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    Materials Certification is the process by which the NCDOT certifies that all materials and workmanship on all projects are in compliance with the specifications. The Quality Systems Section within the Materials and Tests Unit (M & T) is responsible for conducting the Material Certification Review to ensure that accurate and sufficient documentation is available to verify the acceptable testing and inspection of critical materials and products used to build the project. The Materials Certification Review will begin within ten days after the “Acceptance Date Approval Alert” has been received by M & T, through the HiCAMS. The following is a limited list of items that will be reviewed:
     
    • Sampling and Testing in accordance with the Minimum Sampling Guide (MSG).
    • Independent Assurance.
    • QC/QA Programs.
    • Certified Laboratories and Sampling and Testing Technicians.
    • Pay Reductions.
    • Conversion Factors.
    • Alternate ID’s.
    • Material Receipts.
    • “Buy America” Letter.
    • Contract Bill of Materials (CBOM.)
    • Inspection Reports. 
    If the evaluation determines that there are shortages of acceptable test reports or unresolved discrepancies, the Resident Engineer will be asked to address these issues. See Project Certification Process Flow chart.
     
    The Materials Certification Review may be performed after acceptance of the project, but the process begins the first day of the project. The people who are vital in the project certification process are the project personnel (Resident Engineer, project inspectors) and M & T personnel. The responsibilities of each are listed below.
     
    • Project Personnel
    • Inspectors 
    • Sampling and inspection of project produced material in accordance with the MSG.
    • Verifying that pre-certified/ pretested material have the proper documentation and approval (stamp or Alternate ID.)
    • Material Receipts entered in HiCAMS in a timely manner.
    • Obtaining the correct certifications for materials.
    • Resident Engineers
    • Ensuring test results are entered in HiCAMS.
    • Addressing test shortages and discrepancies.
    • Materials and Tests Unit
    • Pretested material (precast and pre-stress.)
    • Independent Assurance.
    • Area Materials personnel (Section Materials Specialist and Area Materials Engineers) auditing/reviewing project specific materials to insure compliance with MSG and Specifications. 
    The Quality Systems Section will complete the Materials Certification Review and prepare a Non-Participation Letter for the State Materials Engineer. If all discrepancies were not resolved the letter will be sent to the Division Engineer. If the Division Engineer receives a Non-Participation letter then one or more of the following discrepancies have occurred.
     
    • The required number of samples was not obtained for a specific material.
    • The required documentation (certification type) was not obtained for a specific material.
    • The material was not approved or supplied from an “Approved Source.”
    • No Material Received Report (MRR).
    • No/incorrect alternate ID.
    • Materials were not removed from the CBOM.
    • Temporary Items.
    • M & T did not receive the Asphalt Roadway Inspection Reports (Form 605).
    • No/insufficient embankment and/or subgrade density tests.
    • ABC issues.
    • Conversion factors. 
    If the Division Engineer receives a Non-Participation Letter, the Resident Engineer should check HiCAMS for notes and emails in the “Materials Pre-Certification” module, review the discrepancies, and collect the needed documentation. The Resident Engineer may contact the following M & T personnel, should there be any questions regarding the Non-Participation letter.
     
    • Materials Operations Engineer

    Materials & Tests Unit Phone Directory

    • Quality Systems Engineer

    Materials & Tests Unit Phone Directory


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  • RECORDS AND REPORTS

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